Make_GetTestData.cs 15 KB

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  1. using System;
  2. using System.ComponentModel;
  3. using System.Data;
  4. using System.Drawing;
  5. using System.IO.Ports;
  6. using System.Text;
  7. using System.Threading;
  8. using System.Threading.Tasks;
  9. using System.Windows.Forms;
  10. using UAS_MES_NEW.DataOperate;
  11. using UAS_MES_NEW.Entity;
  12. using UAS_MES_NEW.PublicMethod;
  13. namespace UAS_MES_NEW.Make
  14. {
  15. public partial class Make_GetTestData : Form
  16. {
  17. DataHelper dh;
  18. AutoSizeFormClass asc = new AutoSizeFormClass();
  19. LogStringBuilder sql = new LogStringBuilder();
  20. string oErrorMessage = "";
  21. string oMakeCode = "";
  22. string oMsID = "";
  23. public Make_GetTestData()
  24. {
  25. InitializeComponent();
  26. }
  27. private void Make_GetTestData_Load(object sender, EventArgs e)
  28. {
  29. asc.controllInitializeSize(this);
  30. dh = SystemInf.dh;
  31. //默认选中两组串口参数(SCPI协议: 9600/8/N/1/None)
  32. BaudRate1.SelectedIndex = 4;
  33. DataBits1.SelectedIndex = 0;
  34. Parity1.SelectedIndex = 0;
  35. StopBits1.SelectedIndex = 0;
  36. Handshake1.SelectedIndex = 0;
  37. BaudRate2.SelectedIndex = 4;
  38. DataBits2.SelectedIndex = 0;
  39. Parity2.SelectedIndex = 0;
  40. StopBits2.SelectedIndex = 0;
  41. Handshake2.SelectedIndex = 0;
  42. //聚焦SN输入框
  43. sncode.Focus();
  44. OperateResult.AppendText(">>请输入SN\n", Color.Black);
  45. //初始化工步计数
  46. StepCount.StepCode = User.CurrentStepCode;
  47. StepCount.Source = User.UserSourceCode;
  48. StepCount.LineCode = User.UserLineCode;
  49. StepCount.Dh = dh;
  50. StepCount.Start();
  51. }
  52. private void Make_GetTestData_SizeChanged(object sender, EventArgs e)
  53. {
  54. asc.controlAutoSize(this);
  55. }
  56. /// <summary>
  57. /// 根据界面第 portIndex 组串口设置创建并配置SerialPort
  58. /// portIndex: 0=串口1, 1=串口2
  59. /// </summary>
  60. private SerialPort CreateSerialPort(int portIndex, int readTimeout = 3000)
  61. {
  62. //读取对应组的控件值
  63. string portName;
  64. string baudText, dataBitsText, parityText, stopBitsText, handshakeText;
  65. if (portIndex == 0)
  66. {
  67. portName = ComList1.Text;
  68. baudText = BaudRate1.Text;
  69. dataBitsText = DataBits1.Text;
  70. parityText = Parity1.Text;
  71. stopBitsText = StopBits1.Text;
  72. handshakeText = Handshake1.Text;
  73. }
  74. else
  75. {
  76. portName = ComList2.Text;
  77. baudText = BaudRate2.Text;
  78. dataBitsText = DataBits2.Text;
  79. parityText = Parity2.Text;
  80. stopBitsText = StopBits2.Text;
  81. handshakeText = Handshake2.Text;
  82. }
  83. int baud = 9600;
  84. int.TryParse(baudText, out baud);
  85. int dataBits = 8;
  86. int.TryParse(dataBitsText, out dataBits);
  87. System.IO.Ports.Parity parity = System.IO.Ports.Parity.None;
  88. switch (parityText)
  89. {
  90. case "Odd": parity = System.IO.Ports.Parity.Odd; break;
  91. case "Even": parity = System.IO.Ports.Parity.Even; break;
  92. case "Mark": parity = System.IO.Ports.Parity.Mark; break;
  93. case "Space": parity = System.IO.Ports.Parity.Space; break;
  94. }
  95. System.IO.Ports.StopBits stopBits = System.IO.Ports.StopBits.One;
  96. switch (stopBitsText)
  97. {
  98. case "1.5": stopBits = System.IO.Ports.StopBits.OnePointFive; break;
  99. case "2": stopBits = System.IO.Ports.StopBits.Two; break;
  100. }
  101. System.IO.Ports.Handshake handshake = System.IO.Ports.Handshake.None;
  102. switch (handshakeText)
  103. {
  104. case "Hardware": handshake = System.IO.Ports.Handshake.RequestToSend; break;
  105. case "XOnXOff": handshake = System.IO.Ports.Handshake.XOnXOff; break;
  106. case "Both": handshake = System.IO.Ports.Handshake.RequestToSendXOnXOff; break;
  107. }
  108. SerialPort sp = new SerialPort();
  109. sp.PortName = portName;
  110. sp.BaudRate = baud;
  111. sp.DataBits = dataBits;
  112. sp.Parity = parity;
  113. sp.StopBits = stopBits;
  114. sp.Handshake = handshake;
  115. sp.NewLine = "\r\n";
  116. sp.ReadTimeout = readTimeout;
  117. sp.WriteTimeout = 1000;
  118. return sp;
  119. }
  120. /// <summary>
  121. /// 从指定串口采集数据:打开串口 -> 发送命令(回车结尾) -> 读取返回
  122. /// 每个串口在独立线程中调用,互不干扰。
  123. /// </summary>
  124. /// <param name="portIndex">0=串口1, 1=串口2</param>
  125. /// <param name="command">要发送的命令文本(不带换行)</param>
  126. /// <returns>原始返回文本; 失败或无返回返回空字符串</returns>
  127. private string CollectFromPort(int portIndex, string command)
  128. {
  129. string portName = portIndex == 0 ? ComList1.Text : ComList2.Text;
  130. if (portName == "")
  131. return "";
  132. SerialPort sp = CreateSerialPort(portIndex);
  133. string result = "";
  134. try
  135. {
  136. sp.Open();
  137. //发送命令(WriteLine 自动追加 NewLine = \r\n)
  138. sp.WriteLine(command);
  139. //等待设备响应
  140. Thread.Sleep(500);
  141. //读取返回数据(以回车换行结尾)
  142. result = sp.ReadLine().Trim();
  143. sp.Close();
  144. }
  145. catch (Exception ex)
  146. {
  147. if (sp.IsOpen)
  148. sp.Close();
  149. //把异常信息带回主线程记录
  150. result = "ERROR:" + ex.Message;
  151. }
  152. return result;
  153. }
  154. /// <summary>
  155. /// 从串口返回文本中提取"逗号之前"的数据(对应HTML中的 extractResistance)
  156. /// 仪器返回形如 "100500,0.25,OK" 时只取 "100500"
  157. /// </summary>
  158. private string ExtractResistance(string text)
  159. {
  160. if (string.IsNullOrEmpty(text))
  161. return "";
  162. string s = text;
  163. //只取第一行有效内容
  164. int nl = s.IndexOfAny(new char[] { '\r', '\n' });
  165. if (nl >= 0)
  166. s = s.Substring(0, nl);
  167. //取第一个半角逗号之前的内容(兼容全角逗号)
  168. int idx = s.IndexOf(',');
  169. if (idx < 0) idx = s.IndexOf(',');
  170. if (idx >= 0)
  171. s = s.Substring(0, idx);
  172. //清理不可见控制字符与首尾空白
  173. StringBuilder sb = new StringBuilder();
  174. foreach (char c in s)
  175. {
  176. if (c >= 0x20 && c != 0x7F)
  177. sb.Append(c);
  178. }
  179. return sb.ToString().Trim();
  180. }
  181. /// <summary>
  182. /// 判定两个电阻值是否都严格落在开区间 (lower, upper) 内(对应HTML中的 judgeResult)
  183. /// 等于边界值判FAIL
  184. /// </summary>
  185. private bool JudgePass(string v1, string v2, double lower, double upper, out string reason)
  186. {
  187. reason = "";
  188. double n1, n2;
  189. if (!double.TryParse(v1, out n1))
  190. {
  191. reason = "4G-1非数值(" + v1 + ")";
  192. return false;
  193. }
  194. if (!double.TryParse(v2, out n2))
  195. {
  196. reason = "4G-2非数值(" + v2 + ")";
  197. return false;
  198. }
  199. if (n1 <= lower) { reason = "4G-1低于下限(" + v1 + "<=" + lower + ")"; return false; }
  200. if (n1 >= upper) { reason = "4G-1高于上限(" + v1 + ">=" + upper + ")"; return false; }
  201. if (n2 <= lower) { reason = "4G-2低于下限(" + v2 + "<=" + lower + ")"; return false; }
  202. if (n2 >= upper) { reason = "4G-2高于上限(" + v2 + ">=" + upper + ")"; return false; }
  203. return true;
  204. }
  205. private void LoadCollectedNum()
  206. {
  207. sql.Clear();
  208. sql.Append("select ma_code,nvl(mcd_okqty,0) mcd_okqty,ma_prodcode,pr_detail,");
  209. sql.Append("ma_qty - nvl(mcd_okqty, 0) remain_qty from make left join makecraftdetail on ");
  210. sql.Append("mcd_maid=ma_id left join product on pr_code=ma_prodcode where ma_code='" + oMakeCode + "' and mcd_stepcode='" + User.CurrentStepCode + "'");
  211. DataTable dt = (DataTable)dh.ExecuteSql(sql.GetString(), "select");
  212. BaseUtil.SetFormValue(Controls, dt);
  213. }
  214. private void sncode_KeyDown(object sender, KeyEventArgs e)
  215. {
  216. if (e.KeyCode != Keys.Enter)
  217. return;
  218. //1) 校验SN非空
  219. if (sncode.Text == "")
  220. {
  221. OperateResult.AppendText("<<输入不能为空\n", Color.Red);
  222. return;
  223. }
  224. //2) 校验工步属性
  225. if (!LogicHandler.CheckStepAttribute(Tag.ToString(), User.UserSourceCode, out oErrorMessage))
  226. {
  227. OperateResult.AppendText(">>" + oErrorMessage + "\n", Color.Red, sncode);
  228. return;
  229. }
  230. //3) 获取工单信息
  231. string oStatus = "";
  232. if (!LogicHandler.GetMakeInfo(sncode.Text, out oMakeCode, out oStatus, out oErrorMessage))
  233. {
  234. if (ms_makecode.Text == "")
  235. {
  236. OperateResult.AppendText(">>" + oErrorMessage + "\n", Color.Red, sncode);
  237. return;
  238. }
  239. }
  240. //4) CheckStepSNAndMacode 校验SN与工单
  241. if (LogicHandler.CheckStepSNAndMacode(ms_makecode.Text == "" ? oMakeCode : ms_makecode.Text, User.UserSourceCode, sncode.Text, User.UserCode, out oMakeCode, out oMsID, out oErrorMessage))
  242. {
  243. //查询并显示工单产品信息
  244. sql.Clear();
  245. sql.Append("select ms_makecode,ms_prodcode,pr_detail from makeserial left join product on ");
  246. sql.Append(" ms_prodcode = pr_code where ms_id = '" + oMsID + "'");
  247. DataTable dt = (DataTable)dh.ExecuteSql(sql.GetString(), "select");
  248. BaseUtil.SetFormValue(this.Controls, dt);
  249. LoadCollectedNum();
  250. OperateResult.AppendText(">>" + sncode.Text + " SN校验通过, 开始双串口并发采集\n", Color.Black);
  251. //5) 双串口并发采集(对应HTML doScan: 向两个已连接串口同时发送同一条命令)
  252. string command = CommandBox.Text.Trim();
  253. if (command == "")
  254. {
  255. OperateResult.AppendText(">>发送命令不能为空\n", Color.Red, sncode);
  256. return;
  257. }
  258. //检查至少配置了一个串口
  259. if (ComList1.Text == "" && ComList2.Text == "")
  260. {
  261. OperateResult.AppendText(">>请至少选择一个串口\n", Color.Red, sncode);
  262. return;
  263. }
  264. //并发: 两个串口各自在独立线程中打开、发送、读取(.NET 4.0 用 Task.Factory.StartNew)
  265. var t1 = Task.Factory.StartNew(() => CollectFromPort(0, command));
  266. var t2 = Task.Factory.StartNew(() => CollectFromPort(1, command));
  267. Task.WaitAll(t1, t2);
  268. string raw1 = t1.Result;
  269. string raw2 = t2.Result;
  270. //记录原始返回
  271. if (raw1 != "")
  272. OperateResult.AppendText(">>[串口1]原始返回:" + raw1 + "\n", Color.Black);
  273. else
  274. OperateResult.AppendText(">>[串口1]未返回数据(未配置或通讯失败)\n", Color.Red);
  275. if (raw2 != "")
  276. OperateResult.AppendText(">>[串口2]原始返回:" + raw2 + "\n", Color.Black);
  277. else
  278. OperateResult.AppendText(">>[串口2]未返回数据(未配置或通讯失败)\n", Color.Red);
  279. //6) 提取逗号前的数据(对应HTML extractResistance)
  280. string val1 = ExtractResistance(raw1);
  281. string val2 = ExtractResistance(raw2);
  282. OperateResult.AppendText(">>4G-1提取值:" + (val1 == "" ? "无" : val1) + " 4G-2提取值:" + (val2 == "" ? "无" : val2) + "\n", Color.Black);
  283. //7) 插入STEPTESTDETAIL(两路数据分别入库, std_makecode=工单编号)
  284. if (val1 != "")
  285. {
  286. dh.ExecuteSql("insert into STEPTESTDETAIL(std_id,std_sn,std_makecode,std_indate,std_class,std_testtimes,std_actualvalue,std_testresult,std_rescode) values(STEPTESTDETAIL_seq.nextval,'" + sncode.Text + "','" + oMakeCode + "',sysdate,'4G-1','','" + val1 + "','OK','"+User.UserSourceCode+"')", "insert");
  287. }
  288. if (val2 != "")
  289. {
  290. dh.ExecuteSql("insert into STEPTESTDETAIL(std_id,std_sn,std_makecode,std_indate,std_class,std_testtimes,std_actualvalue,std_testresult,std_rescode) values(STEPTESTDETAIL_seq.nextval,'" + sncode.Text + "','" + oMakeCode + "',sysdate,'4G-2','','" + val2 + "','OK','"+User.UserSourceCode+"')", "insert");
  291. }
  292. //8) 上下限判定(对应HTML judgeResult: 开区间, 不含边界)
  293. double lower = 99000, upper = 101000;
  294. double.TryParse(LowerLimit.Text, out lower);
  295. double.TryParse(UpperLimit.Text, out upper);
  296. string reason;
  297. bool pass = JudgePass(val1, val2, lower, upper, out reason);
  298. //9) 过站 SetStepResult(判定结果决定过站OK/NG)
  299. string stepResult = pass ? "OK" : "NG";
  300. string stepRemark = pass ? "双串口测试通过" : ("测试失败:" + reason);
  301. if (LogicHandler.SetStepResult(oMakeCode, User.UserSourceCode, sncode.Text, "电桥测试", stepResult, User.UserCode, out oErrorMessage))
  302. {
  303. //提示正确返回时传递的信息
  304. if (oErrorMessage.Contains("AFTERSUCCESS"))
  305. OperateResult.AppendText(">>" + oErrorMessage + "\n");
  306. //刷新工单计数
  307. LoadCollectedNum();
  308. //记录日志
  309. LogicHandler.DoCommandLog(Tag.ToString(), User.UserCode, oMakeCode, User.UserLineCode, User.UserSourceCode, "电桥测试", stepRemark, sncode.Text, "");
  310. if (pass)
  311. OperateResult.AppendText("<<" + sncode.Text + "测试PASS(4G-1=" + val1 + " 4G-2=" + val2 + ") 过站成功\n", Color.Green, sncode);
  312. else
  313. OperateResult.AppendText("<<" + sncode.Text + "测试FAIL " + reason + " 过站记录NG\n", Color.Red, sncode);
  314. OperateResult.AppendText(">>请输入SN\n", Color.Black);
  315. }
  316. else
  317. {
  318. OperateResult.AppendText(">>过站失败:" + oErrorMessage + "\n", Color.Red, sncode);
  319. }
  320. //清空SN输入框, 准备下一次扫码
  321. sncode.Text = "";
  322. sncode.Focus();
  323. }
  324. else
  325. {
  326. OperateResult.AppendText(">>" + oErrorMessage + "\n", Color.Red, sncode);
  327. }
  328. }
  329. }
  330. }